Innovative ideas need a strategic partner
We like to think of ourselves as an extension of your team. At IntriPlex, we are your trusted battery cell component manufacturer, offering tailor-made solutions and services that fit your battery cell component manufacturing requirements seamlessly. This allows you to focus on your core business while we make sure risks are minimized, problems are solved and the execution of design, development, and production of mission-critical stamped components is completed without a hitch.

Our Innovation Center is a place where you and your team can ideate and prototype freely. Staffed with a dynamic mix of highly experienced engineers, we collaborate closely with you at every stage of your product design and development process. Collaboration is never too early; we begin by asking strategic questions and brainstorming alongside your team. Then we craft an informed plan to set your project on the right path. Our focus on precision metal stamping, coupled with extensive expertise in various scientific disciplines, provides a competitive advantage in delivering innovative solutions for your battery production.

Exceptional service
Throughout the battery cell component development process, we work side by side with our customer teams offering strategic manufacturing resources, in-house technology development, and completely integrated logistical support. We provide a broad range of services that satisfy both the requirements of our customers and the higher levels of compliance and performance expectations of today.

Efficiency with every step
Streamlining time to market while maintaining an unwavering commitment to quality is a priority in our role as the driving force behind battery cell component innovation. Our proactive approach ensures a harmonious balance between these two imperatives throughout the development process, minimizing both time and cost.

As a battery cell component manufacturer, we recognize the paramount importance of expediting time to market while upholding unwavering commitment to quality. Our proactive approach ensures a harmonious balance between these two imperatives throughout the development process, minimizing both time and cost.

Quality controls are seamlessly integrated into every project phase, virtually eliminating issues and surprises. To further expedite processes and enhance accuracy, we design our tooling in-house, simulating it before construction. This approach condenses what might typically take 5-7 tooling iterations into 2-3.

When it comes to our presses, we exclusively utilize Bruderer presses renowned for their unparalleled precision and reliability. Our presses run from 100 to 1,100 strokes per minute depending on the part geometry and requirements.

Global presence for increased agility & decreased costs
As a US-based battery cell component manufacturer, we are thrilled to contribute to the momentum positioning U.S. manufacturing as a leader in the battery industry. IntriPlex operates manufacturing facilities in North America and Southeast Asia, offering you the flexibility to avoid overseas production costs such as transit, inventory, warehousing, and logistics.

Choosing IntriPlex means your battery components can be economically produced nearby, eliminating the need for extensive overseas expenses. In comparison to companies exclusively manufacturing overseas, we offer a shorter lead time for development. Experience real-time support communication and increased operational efficiency as your products have less distance to travel.

Superior technology & unmatched capabilities equals better products
Partnering with us as your battery cell component manufacturer means we will join you in the rigorous pursuit of developing technologies and products that propel your battery production forward.

IntriPlex offers significant benefits to your battery development process in four key ways.

First, we can fulfill all of your current precision stamping needs for battery cell components. You can count on a seamless transition in shifting your current stamped part production to our facilities.

Secondly, our design and engineering services offer transparency, flexibility, collaboration, and proactive engagement. Work with us at our Innovation Center, granting hands-on access to labs, testing, advanced analysis tools, materials, and a dynamic design and engineering team. This collaborative approach is a primary reason why customers repeatedly choose IntriPlex.

Thirdly, our U.S.-based customers gain a distinct competitive advantage through a singular U.S. supply source.

And finally, IntriPlex excels in improving upon battery components sourced from other suppliers, regardless of their production methods. Our precision metal stamping technology is unrivaled, enabling the creation of unique geometries that were previously unattainable using traditional stamping methods. At IntriPlex, we are dedicated to advancing battery cell component manufacturing for superior outcomes.

Stamping the “unstampable”
Stamping is one of the most economical methods of manufacturing, however, the issue has been that not all products are “stampable.” We change this by developing ways of stamping components never stamped before, enabling you to reduce your costs, increase your revenue, and grow your business.

Negotiated pricing on raw materials
We’ve scoured the globe for the very best and purest raw materials. We’ve also built strong relationships with our raw material vendors to ensure a steady supply of premium raw materials at excellent contract prices. This means you will get the necessary material performance and also the best value.

Complimentary research & development services
At IntriPlex, our commitment to meeting customer needs is paramount. We believe that our development efforts are at the core of our strategic advantage and so all of our R&D is in-house, and we don’t charge for basic development tasks. Our customer’s success is our success and our mission is to promote a win-win experience.

A focus on high-volume manufacturing
Many metal stamping companies will tell you they will do any size run you need, from small to large. We work exclusively with customers who have large-scale manufacturing requirements. While this means we aren’t able to take on every project request we get, we ensure that the cost savings that are built from producing more parts faster reduces the overall cost of production per unit and inevitably make the ROI more economically attractive for our customers.
More importantly, we guarantee pricing transparency, assuring our customers that prices are not inflated to compensate for losses incurred by serving low-volume production needs.

Eminent accuracy
Engineers demand precision, and at IntriPlex, we deliver exactly that. We employ some of the strictest controls on geometries and specifications in the industry. We design and build to exacting standards, giving your engineers the confidence that their designs will work with absolute consistency. Our typical tolerances include precise measurements across various dimensions.

Ultra-thin micro metal part capability
Our process generates small parts with extreme fidelity, and we deftly handle part specifications with the most impressive tolerances and exacting standards. As battery cells for the EV/HEV and Energy Storage markets shrink, more and more of their components will fall under our purview. That means the value we can bring your engineering team will scale as the technology matures.

Others see impossible, while we find a way
IntriPlex’s ability to stamp parts that no other manufacturer can manage is a major boon to your engineers, allowing them to think further outside of the box than previously possible. We empower your engineers to, visualize, dig in, and execute. Our innovation portfolio spans diverse markets including data storage, telecommunications, medical, and automotive.

Versatile manufacturing
All of our customers have high-volume needs so we are accustomed to increasing our stamping capacity when needed. Once we have built the necessary tooling, production can be scaled quickly and easily. Additionally, multiple jobs can be interchanged quickly with a single press allowing for scheduling flexibility.

Efficiency through project management
Our multidisciplinary environment promotes collaboration among our product managers and technical teams while capturing your needs and meeting compliance requirements. This systematic approach with a focus on cross-functional teamwork provides company-wide transparency throughout every step to eliminate delays and promote a smooth and efficient workflow.

A practical, proactive approach
Additionally, we frequently employ “insertable” tooling to initiate running prototypes that faithfully represent the final mass-produced products. This strategy allows us to progress with the development process while custom tooling is being brought online. Once the full production line is operational, our capacity becomes massive and scalable. Need to double the number of parts from your last order? No problem. Our flexibility enables us to precisely match production to your evolving needs.

Expertise dedicated to you
We take customer service very seriously, so we place local customer service professionals in every country we do business. All of our customer service professionals are degreed engineers. You will have access to highly-trained personnel familiar with your project. No matter how technical your questions are, you will always get the answers you need, quickly and accurately.

Component design & analysis
Whether performing a detailed analysis to determine the suitability of a certain design geometry or sitting with our customers to discuss conceptually their particular requirements for a new component, our commitment to getting them what they need is paramount. Our robust and comprehensive design analysis predicts the physical behavior of the part which ensures more predictable and reliable prototyping and testing.

Design for manufacturing
We will challenge the design at all levels to ensure it is optimized in every way for performance, quality, and manufacturing without any unnecessary costs embedded into it. Our exhaustive design for manufacturing investigation reduces redesign work and cost, improves product quality, and speeds up your time to market.

Design for cost
We employ a systematic approach to controlling the costs of product development and manufacturing so that we provide value to all links of the manufacturing chain. We pay special attention to your target costing and all manners of project scope, staffing, scheduling, and coordination so that your final product is executed within your costing parameters. We look for opportunities to optimize product design for cost efficiency, and we manufacture using the most efficient processes.

Prototyping
We offer a systematic and collaborative approach to transform conceptual designs into tangible prototypes. During this crucial phase, we engage closely with our customer, conducting thorough design analysis, predicting physical behaviors of the parts, and ensuring optimal performance, quality, and manufacturability. Prototyping allows customers to visualize and test the components in real-world applications, enabling iterative refinement and minimizing the risk of costly errors during the later stages of production.

Testing & measurement
At IntriPlex, we go beyond mere print specifications in our commitment to ensuring success for our customers. Employing advanced metrology, rigorous testing protocols, and state-of-the-art tools, we aim to enhance downstream product performance. Our fully-equipped labs allow us to assemble and test products just as our customers would, ensuring a comprehensive understanding of how our parts function within the intended application.

High-volume manufacturing
Once we have ensured we have the perfect specification adherence to meet your needs, we are capable of rapidly manufacturing your product and delivering it on time. Our highly automated progressive precision forming process is best suited for high-volume manufacturing.

An end-to-end product development team
Upon partnering with us, you’ll be assigned a team of product and quality engineers that will monitor production and work with you throughout your relationship with us. Did your requirements change? IntriPlex can build and test prototypes or evaluate new critical to-function parameter requirements until a solution is found. We aim to resolve issues efficiently and professionally while working closely with our development team, and communicating up-to-date developments.

Quality control
All of our products and services go through a comprehensive quality management system, in compliance with ISO 9001:2015. This means that we go further than checking the quality of the products, we also address problems that may arise after production but before shipment. We offer custom, specialty packaging to make sure your parts remain organized and in pristine condition, and we aim to seek and address any problem that might arise before your order arrives at your door.

Logistical support
We will work with you to find the best way to get your products to you which is in line with your budget and objectives. Should you need your products shipped overseas, we will iron out the fine details when it comes to customs and having the required documentation that is needed.

Transparent & collaborative
We know that developing a new stamped product can be a complex undertaking. In addition to our wide-ranging expertise and overview of every aspect of the process, we are committed to one another as team players first and foremost.
Our culture encourages honesty and respect, while always challenging ourselves and each other. We believe in models of partnership optimization. That’s why all our communications and processes are built on clarity, transparency, and accountability. We’re all about cutting distances – in work, in relationships, and in technology so we invest everything to create long-lasting mutually rewarding experiences with our customers.

A commitment to excellence
We believe only the highest level of service and commitment can yield exceptional results for both our customers and our team. Our knowledge and expertise in various scientific disciplines provide a competitive advantage in designing and delivering innovative solutions to our customers.

Always agile, always advancing
At IntriPlex we are always striving to outperform yesterday. Combining creativity and innovation to invent unique technology, we’re a team that continually delivers new solutions that are as ground-breaking as they are practical.

We never forget that it can take considerable time and effort to develop a product. That’s why we respond to changes as they arise, taking opportunities when they present themselves to achieve the best possible results. Our flexible approach means that we adapt rapidly, without compromising on quality.

We think beyond and lead where others follow
We are curious about the future and so we always look further. We lead a streamlined, effective process, backed by 35+ years of continual and diligent research, engineering know-how, innovative technology, and agile procedures.

We consistently deliver world-class products and services – reinventing the metal stamping industry with advanced technology, thinking big, and acting bigger. In each industry we participate in, we’ve brought solutions to stamp previously impossible geometries allowing for significant cost savings, higher quality, and more repeatable components – and we’ve paved the way for others to follow.